• KTM 250/390 Adventure 2025 radiator guard RD 954 orange installed - HT Exhaust
  • KTM 250/390 Adventure 2025 RD 954 orange radiator guard - HT Exhaust

KTM 250/390 Adventure 2025 Radiator Guard | RD 954 Orange

KTM 250/390 Adventure 2025 Radiator Guard | RD 954 Orange

RD 954

Rs. 1,800.00
Rs. 1,800.00
Tax included.

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Despatch Time: 3 to 5 business days.

Delivery Time: Based on your pincode and order date, Shipping Policy

KTM 250/390 Adventure 2025 Radiator Guard – RD 954 Orange

Protect your KTM Adventure radiator with the HT Exhaust RD 954 radiator guard, designed for KTM 250/390 Adventure, Adventure X and Adventure S models (2025). Its optimized high-airflow design helps maintain airflow to the radiator while adding a durable protective barrier against stones, debris and accidental contact during daily riding, touring and off-road use.

Model-Specific Direct Fit

RD 954 is designed specifically for the 2025 KTM 250/390 Adventure platform, including Adventure X and Adventure S variants. The guard follows the radiator profile and mounting points for a clean, direct-fit installation without unnecessary modification. Its compact form maintains practical clearance around surrounding components while adding dedicated radiator protection.

Optimized High-Airflow Design

The precision-cut protective pattern is designed to balance radiator protection with airflow. Open sections allow air to pass through toward the radiator while helping reduce direct exposure to stones, mud, insects and road debris. This makes the guard suitable for everyday commuting as well as long-distance touring and demanding adventure riding conditions.

Durable Mild Steel Construction

Manufactured using Mild Steel, RD 954 is built for reliable protection in real-world motorcycle conditions. The structured metal panel provides a rigid barrier in front of the radiator while keeping the design lightweight and functional. It is suitable for riders who want additional radiator protection without compromising the clean appearance of the KTM Adventure.

Orange powder coated Finish

The orange finish gives the radiator guard a distinctive appearance while supporting durability during regular outdoor use. Orange powder coated is selected to complement the KTM Adventure and provide a practical surface for touring, commuting and off-road riding. The result is a functional protection upgrade with a premium aftermarket appearance.

Easy Installation with YouTube Guide

RD 954 is designed for straightforward direct-fit installation and is supplied with an installation guide supported by a YouTube video. DIY installation is possible for riders with basic mechanical knowledge. For correct alignment and secure mounting, HT Exhaust recommends professional installation by a qualified motorcycle mechanic.

Key Benefits

  • Designed for KTM 250/390 Adventure 2025
  • Compatible with Adventure X and Adventure S
  • Optimized high-airflow protective pattern
  • Direct-fit model-specific design
  • Protects radiator from stones and road debris
  • Mild Steel construction
  • Orange powder coated finish
  • Installation guide with YouTube video
  • DIY-friendly; mechanic installation recommended
  • Made in India by HT Exhaust

Frequently Asked Questions

Will RD 954 fit the KTM 250/390 Adventure 2025?
Yes. It is designed for KTM 250/390 Adventure 2025 models, including Adventure X and Adventure S variants.

Does the design allow airflow?
Yes. The protective pattern is designed with open areas to maintain airflow while providing a barrier against road debris.

Can I install it myself?
Yes, DIY installation is possible with the supplied guide and YouTube video. Professional mechanic installation is recommended for best fitment.

Color and Finising

  • Electrostatic Powder Coating Process:

We utilize advanced electrostatic powder coating for superior adhesion, abrasion resistance, and a uniform finish — completely eliminating the use of low-grade spray paints.

  • UV-Stabilized Polypropylene-Based Coating:

Generally powder coating is to resist ultraviolet radiation, moisture, and chemical exposure - ensuring long-term color retention in all weather conditions.

  • Multi-Color Compatibility:

Available in a wide spectrum including black, red, white, blue, green, yellow, any color on special request.

  • Pre-Coating Surface Treatments:

Includes degreasing, phosphate treatment, and oven curing to enhance coating bonding and extend corrosion resistance and surface durability.

  • Weather & Fade Resistance:

we use the best PU powder to have fade-free performance and maintain finish integrity over time.We degrease, and do oven curing to enhance coating bonding and extend corrosion resistance and surface durability.

Manufaturing Technolgy

  • Precision Laser Cutting: Ensures clean edges and accurate dimensions for perfect component alignment.
  • CNC Pipe Bending: Delivers consistent, deformation-free curves for a strong and sleek structure.
  • Press Brake Forming: Guarantees accurate angles in sheet components, maintaining design integrity.
  • Crash Impact-Resistant Design: Engineered to absorb and distribute impact forces, enhancing rider and bike protection.
  • Multi-Point Fitment Layout: Designed for stable and vibration-free mounting across multiple bike segments.
  • MIG & TIG Welding: Combines deep-penetration joints (MIG) with clean, precise finish welds (TIG) for durability and aesthetics.
  • Laser Welding (Where Applied): Provides high-strength, minimal-distortion welds for critical joints and seamless finish.

Material Used

  • CR (Cold Rolled) Steel Pipes: 2mm Thick: Used for the main structure, offering superior strength, precision, and a smooth surface finish.
  • HR (Hot Rolled) Sheet Metal: Applied where formability and impact resistance are key, ideal for structural support components.
  • Stainless Steel Pipes (Where Necessary): Used in areas requiring enhanced corrosion resistance and a premium finish.
  • High-Grade Flat Metals: Utilized for brackets, mounting plates, and reinforcements, ensuring durability and structural integrity.
KTM 250/390 Adventure 2025 Radiator Guard | RD 954 Orange

Rs. 1,800.00