Sump Guard FOR KTM 250/390 Adventure 2025 | SB 1259
Sump Guard FOR KTM 250/390 Adventure 2025 | SB 1259
SB 1259
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KTM 250/390 Adventure 2025 Sump Guard – SB 1259
Protect the underside of your KTM 250/390 Adventure with the HT Exhaust SB 1259 sump guard, designed for Adventure, Adventure X and Adventure S 2025 models. Built as an off-road companion, it helps shield the engine's lower area from stones, debris, rough terrain and accidental underside impacts during touring and adventure riding.
Strong Engine Underside Protection
The SB 1259 is designed to provide broad coverage beneath the engine and sump area, creating a protective barrier between vulnerable lower components and rough terrain. Its shaped construction helps reduce direct exposure to stones, gravel, trail debris and minor underside impacts, making it a practical upgrade for KTM Adventure riders who regularly leave paved roads.
Off-Road Ready Construction
Designed for adventure riding, the sump guard provides additional protection when riding over uneven surfaces, rocky trails and rough roads. The raised and formed sections help maintain protective coverage around the lower engine area while keeping the guard integrated with the motorcycle. It is suited to riders looking for dependable underbody protection for touring and off-road use.
Steel Construction
Manufactured from mild steel with a robust tubular and sheet-based structure, the SB 1259 is designed for practical protection and everyday durability. The formed geometry adds structural rigidity while keeping the guard closely positioned to the motorcycle. This construction makes it suitable for adventure touring, commuting and demanding off-road conditions.
Ventilation & Drainage Design
Strategically positioned openings help provide airflow and drainage around the protected area while reducing unnecessary material. The vented design supports practical use in dusty, wet and muddy riding conditions. Openings also allow easier visual access to the underside and help prevent the guard from becoming a completely enclosed pocket around the lower engine area.
Premium Powder-Coated Finish
The SB 1259 features a durable powder-coated black finish with silver detailing on the supplied design. The coating provides a clean premium appearance while helping protect the metal surface against normal environmental exposure. Its angular adventure styling complements the KTM 250/390 Adventure and adds a purposeful off-road look without compromising the product's protective function.
Model-Specific KTM Fitment
Designed specifically for the KTM 250/390 Adventure 2025 platform, including Adventure X and Adventure S variants, the SB 1259 follows the motorcycle's mounting arrangement for model-specific fitment. This dedicated design provides better positioning and coverage than a generic universal plate and keeps the sump guard integrated with the motorcycle's existing structure.
Easy Installation With Guide
An installation guide and YouTube fitting video are provided to help with installation. DIY fitting is possible for riders with suitable tools and mechanical knowledge, although professional mechanic installation is recommended. Correct mounting and fastener tightening are important to ensure proper clearance and secure positioning of the sump guard before off-road or touring use.
Key Benefits
- Designed for KTM 250/390 Adventure 2025
- Compatible with Adventure X and Adventure S
- Strong engine underside protection
- Adventure and off-road focused design
- 2 mm mild steel construction
- Protective coverage against stones and trail debris
- Ventilation and drainage openings
- Premium powder-coated finish
- Model-specific mounting design
- Installation guide with YouTube video
- Made in India by HT Exhaust
Frequently Asked Questions
Which KTM models does SB 1259 fit?
It is designed for the KTM 250/390 Adventure 2025, including Adventure X and Adventure S variants.
What does the sump guard protect?
It helps protect the lower engine and sump area from stones, debris and minor underside impacts during road, touring and off-road riding.
Is it suitable for off-road riding?
Yes. The SB 1259 is designed as an adventure and off-road protection accessory for rough terrain and trail riding.
What material is used?
The guard is manufactured using mild steel with a robust 2 mm construction and powder-coated finish.
Color and Finising
Color and Finising
- Electrostatic Powder Coating Process:
We utilize advanced electrostatic powder coating for superior adhesion, abrasion resistance, and a uniform finish — completely eliminating the use of low-grade spray paints.
- UV-Stabilized Polypropylene-Based Coating:
Generally powder coating is to resist ultraviolet radiation, moisture, and chemical exposure - ensuring long-term color retention in all weather conditions.
- Multi-Color Compatibility:
Available in a wide spectrum including black, red, white, blue, green, yellow, any color on special request.
- Pre-Coating Surface Treatments:
Includes degreasing, phosphate treatment, and oven curing to enhance coating bonding and extend corrosion resistance and surface durability.
- Weather & Fade Resistance:
we use the best PU powder to have fade-free performance and maintain finish integrity over time.We degrease, and do oven curing to enhance coating bonding and extend corrosion resistance and surface durability.
Manufaturing Technolgy
Manufaturing Technolgy
- Precision Laser Cutting: Ensures clean edges and accurate dimensions for perfect component alignment.
- CNC Pipe Bending: Delivers consistent, deformation-free curves for a strong and sleek structure.
- Press Brake Forming: Guarantees accurate angles in sheet components, maintaining design integrity.
- Crash Impact-Resistant Design: Engineered to absorb and distribute impact forces, enhancing rider and bike protection.
- Multi-Point Fitment Layout: Designed for stable and vibration-free mounting across multiple bike segments.
- MIG & TIG Welding: Combines deep-penetration joints (MIG) with clean, precise finish welds (TIG) for durability and aesthetics.
- Laser Welding (Where Applied): Provides high-strength, minimal-distortion welds for critical joints and seamless finish.
Material Used
Material Used
- CR (Cold Rolled) Steel Pipes: 2mm Thick: Used for the main structure, offering superior strength, precision, and a smooth surface finish.
- HR (Hot Rolled) Sheet Metal: Applied where formability and impact resistance are key, ideal for structural support components.
- Stainless Steel Pipes (Where Necessary): Used in areas requiring enhanced corrosion resistance and a premium finish.
- High-Grade Flat Metals: Utilized for brackets, mounting plates, and reinforcements, ensuring durability and structural integrity.

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Rs. 2,800.00